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Introduction of case studies on solving issues with curtain spray application devices.

Introduction of case studies on solving issues with curtain spray application devices.

This document presents case studies of solutions to challenges related to the "Curtain Spray Coating Device" manufactured and sold by our company.

Utilizing the cohesive force (viscosity) of hot melt to extrude fine fibers and uniformly apply them in a non-woven fabric style! It is possible to spray apply as a single unit even over a wide area! 【Features】 ■ Soft finish ■ Cost benefits *Reduction in the amount of hot melt (adhesive) used ■ Compatible with adhesives from high viscosity to low viscosity ■ Breathable ■ Even application weight ■ Environmentally friendly / Recycling measures ■ Uniformly and beautifully coated We would like to introduce one example of how various companies have adopted these features.

  • Other mounting machines
  • Painting Machine
  • Other painting machines

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[Case Study] Improving Efficiency, Reducing Labor, and Enhancing the Work Environment in Bonding Processes

[Case Study] Improving Efficiency, Reducing Labor, and Enhancing the Work Environment in Bonding Processes

This is a case study introducing solutions for manufacturers of textile products. We achieved efficiency, labor reduction, and improvement of the working environment with the PUR curtain spray coating machine.

[Consultation from a manufacturer of a certain comprehensive textile product] Adjustment of the base material requires skilled workers' techniques. We are using a frame laminating machine for bonding processes, but when fusing the base material with flame, CO2 and dioxins are generated due to combustion. Additionally, there is a risk of fire from the above processing method, and they contacted us to improve the bonding method. [Introduced System] - 3 curtain spray guns (coating width: 700mm to maximum width of 2,100mm), W-pail melter, relay manifold [Features] ■ Utilizes the cohesion and viscosity of hot melt (adhesive) to extrude fine fibers, enabling uniform thin film application ■ Achieves a soft finish with breathability ■ Cost benefits *Reduction in the amount of hot melt (adhesive) used [Effects of Introduction] - Improvement of work environment (reduction of CO2 and dioxins) - Labor saving - Increased productivity (production speed from 20m/min to over 40m/min) - Improved product quality (realization of texture through fiberization of polyurethane resin) *For more details, please download the PDF or feel free to contact us.

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  • Painting Machine

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[Case Study] Automation of Manual Packing Work

[Case Study] Automation of Manual Packing Work

This is a case study of problem-solving for building material manufacturers. We have achieved the automation of the manual application of packing using a spiral coating device.

[Consultation from a Certain Building Material Manufacturer] They were hand-applying double-sided tape packing to residential base materials, but due to poor productivity and the high cost of packing, they contacted us to improve work efficiency and reduce costs. [Introduced System] 1 unit of C8-4, 4 spiral guns [Features] - Soft finish with a good texture and breathability - Stable patterns with guide air, and maintenance is greatly reduced as clean air protects the nozzle from foreign matter - High-viscosity hot melt, which was difficult with conventional methods, can now be applied using a spiral - High-speed intermittent adhesion is possible. The spiral can handle up to 72,000 rotations per minute, with a width of approximately φ15 to 20mm [Implementation Effects] Achieved increased productivity and labor savings through automation of work Contributed to material cost reduction by replacing with hot melt adhesive *For more details, please download the PDF or feel free to contact us.

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  • Painting Machine
  • spray
  • Other painting machines

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